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A potter sits at her wheel.

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In front of her is the wheel head,

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ready to receive a ball of clay.

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It is still for now though, an axle

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runs down from the wheel head to a

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heavier flywheel below.

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She braces her toe against the edge of

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the flywheel and pushes. In the long kicking

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motion.

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The flywheel begins to turn.

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As it picks up speed, she moves her

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foot closer to the center of the flywheel.

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The flywheel is carried forward by its own

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momentum.

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Rather than the long pushing kick she used

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to get it moving, she now needs just

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tap gently with her heel.

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With the wheel head spinning, she can now

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work on her pot.

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The city's spin allows her to work the

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clay drawing it up and shaping it into

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a s sided vessel.

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She doesn't need to think about controlling the

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speed of the wheel.

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Its momentum keeps the wheels spinning constantly

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as she focuses on the clay.

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With the pot partially forms, she taps the

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wheel again, restoring its momentum.

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Flywheel wheels are as old and established a

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technology

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as any. They the embodiment of a core

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concept of physics, the conservation of momentum.

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But today, they are at the heart of

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2 ideas that could help spin up the

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energy transition.

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00:01:34,889 --> 00:01:37,913
Hello, and welcome to engineering matters. I'm Ian

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00:01:37,992 --> 00:01:40,708
Owen. And I'm Johnny Dow. Today, we are

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celebrating another winner of the engineering matters awards.

39
00:01:44,520 --> 00:01:46,267
Du, Formally Punch Fly,

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First, we'll be looking at their gold champion

41
00:01:49,070 --> 00:01:50,663
win in the net 0 category.

42
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Here we'll see how the ability of flywheel

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wheels to be repeatedly and rapidly charged and

44
00:01:57,298 --> 00:02:00,411
discharged is helping support the Energy transition in

45
00:02:00,411 --> 00:02:02,407
construction. And then we'll take a look at

46
00:02:02,407 --> 00:02:05,445
their silver champion award 1 in the innovation

47
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category.

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In this category, the flywheel wheels are spinning

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at the other end of the electricity grid.

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Helping to maintain a consistent power factor and

51
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smooth supply from wind turbines.

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We spoke to both guests for this episode

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00:02:19,058 --> 00:02:22,112
in late 20 23 and early 20 24

54
00:02:22,251 --> 00:02:24,007
during the judging process for the awards.

55
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In that time, the company changed its name

56
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from punch, To Du.

57
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Tobias Commercial, now md of Du fly grew

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up in Germany. The country has long had

59
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a leading role in automotive manufacturing, and German

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own teams are in pole position in performance

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motors sports.

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But most of the research and development for

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these and other teens takes place in the

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Uk around Silver stone.

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Keen to develop his career in the sport

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he'd moved to the Uk.

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And so while I was studying here in

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in the Uk,

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I came across a startup company called

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and they just started up in in January

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2007,

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and I sent them a letter in February

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2 7 to ask if I can do

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my master's thesis with with fly. And the

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guys who set up flag. They were very

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surprised after only 1 months of helping Started

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the company to get already a let from

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a student.

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I wanted to do master's with.

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So, yeah they

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decided to invite before interview, and

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took me on. And so I did my

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there. And then instead of going back to

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Germany, I actually stayed in the Uk.

85
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A short spell in the Uk to complete

86
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his master's research turned into a permanent move.

87
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But as tobias was putting down roots, Library

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was changing gears.

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In the early days, we really focus on

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Motors sport. Right? So the rules in formula

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1 change

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to allow hybrid systems to be introduced an

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informal 1 racing, and fly grid was started

94
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to develop hybrid 4 formula 1 racing.

95
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We really looked at all of the different

96
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ways how you can store energy that could

97
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be relevant for former 1 racing car.

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We choose flywheel because the nature of a

99
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former 1 racing class that it is subjected

100
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to very dynamic 2 cycle.

101
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So formula 1 racing car constantly

102
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accelerates a full power, and then the tribe

103
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slams on the brakes to slow down as

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fast as possible,

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drives around the corner and goes full throttle

106
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on the on on the again.

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Think back to the portrait at her wheel.

108
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Getting the flywheel spinning takes real effort. Those

109
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initial kicks on the edge of the wheel.

110
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As she works a clay, friction slows its

111
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spin. But it only takes a gentle tap

112
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at the center of the flywheel to maintain

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its speed.

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As a formula 1 car accelerates along a

115
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straight,

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it draws power from the engine.

117
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As the driver approaches a corner, they break

118
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turning that energy into heat.

119
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But what if rather than being lost, that

120
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energy could be stored.

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That was the vision behind adding a flywheel

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to these cars. And so the idea of

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of a hybrid system is that. When when

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the driver hits the brakes instead of using

125
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the friction breaks, you use the hybrid system

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to slow the vehicle down. And in our

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case, with a flywheel wheel, we basically accelerated

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the flywheel,

129
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to slow the vehicle down. So we exchanged

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kinetic energy from the vehicle with kinetic energy

131
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in the flywheel we So as the vehicle

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was getting slower, the flywheel was getting faster

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and faster and faster.

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And like this, you then store an energy

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with flywheel that you then can use to

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accelerate again

137
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when the car written around the corners.

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There are alternatives to flywheel wheels. Typical hybrid

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cars use batteries to saw excess energy. But

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these take time to charge and have only

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a limited number of charging cycles.

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What works well with the gentle stop start

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of a score rental or commute? Is less

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suited to the needs of a high performing

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sports car.

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If you look at the characteristics of batteries

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and flywheel, batteries are much better than flywheel

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to store large amount of energy to store

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them store that energy for a long period

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of time and to discharge that energy over

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a long period of to Right? And and

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the fly flagships are kind of the opposite.

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Fly to install a lot of energy. But

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if you need a lot of power and

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you need it quickly and you need it

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frequently,

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then the the flywheel can play to their

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advantages, and that's for it works so well

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for for these duty cycles.

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The chemical battery

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typically has

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lifetime full charge and discharge cycles of around

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3000 cycles.

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If you have an electric vehicle that can

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do 400 miles from a single charge to

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do that 3000 times why you have 600000

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miles

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lifetime range, your battery

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sufficient. Right? But if you have a probably

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1 racing car, that does, you know, 500

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fracking events

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in an hour whatever right? Or you have

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industrial applications that are very in dynamic duty

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cycles, then it's it's a different story.

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As the rules of formula 1 changed, the

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use of flywheel hybrids became impossible.

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But those industrial

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applications suggested a new use for the technology.

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The construction industry, they're really innovative, and they're

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really trying hard to reduce emissions. Right? And

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they obviously operate a lot of heavy machinery

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over,

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you know, 10:12 hours some construction sites of

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operate for 24 hours a day. And so

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they have a high consumption of fuel of

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fossil fuels. And they also have a lot

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of emissions that I associated to that. And

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then again, a lot of the construction sites

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are in our city centers, where we have

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local air quality issues. Right? And so,

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these guys in the cons... Guys are girls

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in the construction industry are are way

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very focused on finding ways to reduce their

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impact in terms of emissions and in terms

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of fuel consumption.

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1 of the large

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construction companies

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in Scotland and 1 of the leading Scottish

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construction companies they approached us regarding a construction

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site that they had in Edi edinburgh. And

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we work together with a company called S

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Fund who a power rental company. So they

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typically went, diesel chance that's to to the

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construction industry. Right? And

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we work together to develop a solution of

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how they could which use their,

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fuel consumption on that side. And on that

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side, they basically had 2 tower cranes 2

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big tower that were working hard. And also

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a h. So that's a material horse that

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goes up and down the side of the

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building.

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This equipment designed to move construction materials around

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00:08:47,338 --> 00:08:50,197
a job site shares little at first glance

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00:08:50,197 --> 00:08:51,309
with a formula 1 car.

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But beneath the hood, there is a lot

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of similarity.

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00:08:59,553 --> 00:09:02,832
These are ideal examples of dynamic duty cycles

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00:09:02,887 --> 00:09:05,904
because basically, every time that h goes ups

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up and down. There's a big power spike

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when it lifts up basically when it drops

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00:09:09,573 --> 00:09:11,562
down, right, there's no no power required right,

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at that's on on on on gravity.

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That initial movement mode when when the lift

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starts to overcome that initial friction. Right? That's

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a big spike. And then as it moves

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00:09:21,867 --> 00:09:23,385
up the power also a little bit lower.

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And the same is true for the for

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the tower brain. So whenever the power lifts

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up below that initial movement when it lifted

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up, it requires a huge amount of power.

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And then when it moves around or drops

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the load, the power demand is very low.

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And so when you when you recall the

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power that's being requested from a diesel sensor,

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00:09:40,699 --> 00:09:42,235
you get a super spiky

237
00:09:42,770 --> 00:09:45,319
powerful profile. You know, constantly spiking up and

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then stopping down again?

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00:09:47,391 --> 00:09:49,621
That poses a problem for equipment users.

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To cover the peak demands of a tower

241
00:09:52,419 --> 00:09:53,373
crane or h,

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00:09:53,930 --> 00:09:56,655
they must either have a high power grid

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00:09:56,712 --> 00:09:58,722
connection or use a diesel generator.

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Those grid connections are hard if not impossible

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to get installed at most construction sites.

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And a generator must be big enough and

247
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burn enough fuel to hit those peak demands.

248
00:10:10,925 --> 00:10:13,076
This power profile is more dynamic than a

249
00:10:13,076 --> 00:10:15,305
former 1 racing car. Right? This like constantly

250
00:10:15,305 --> 00:10:17,376
sleepy be when the car is working hard.

251
00:10:17,868 --> 00:10:19,697
With this engine is constantly being asked to

252
00:10:19,697 --> 00:10:21,526
go full power and no power, full power,

253
00:10:21,685 --> 00:10:23,593
no power, full power, no power. And, of

254
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course, you know, when you have a least

255
00:10:25,422 --> 00:10:27,341
chance that and you see that sometimes, when

256
00:10:27,341 --> 00:10:28,928
they have to go from either to full

257
00:10:28,928 --> 00:10:31,070
power, sometimes they tough out the black lot

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of smoke of un unbalanced fuel, right? The

259
00:10:33,309 --> 00:10:36,269
dual a diesel engine doesn't like that kind

260
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of dynamic

261
00:10:37,549 --> 00:10:40,509
load application. And so what we do, we

262
00:10:40,509 --> 00:10:41,710
we add a flywheel system,

263
00:10:42,443 --> 00:10:44,597
into the mix. And the flywheel is very

264
00:10:44,597 --> 00:10:47,709
good at dampening out these high power spikes.

265
00:10:47,949 --> 00:10:50,679
Right? And as a result, the diesel engine

266
00:10:50,679 --> 00:10:53,179
can run much closer to the average power

267
00:10:53,240 --> 00:10:56,120
consumption on on on on such a construction

268
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side.

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To put that into some perspective, like, 1

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00:10:59,240 --> 00:11:01,229
of these tower brands, they might have a

271
00:11:01,229 --> 00:11:03,615
peak power demand of around 200 kilowatts.

272
00:11:04,107 --> 00:11:06,254
But the average power demand might only be

273
00:11:06,254 --> 00:11:08,481
20 kilowatts. Right? So factor of 10.

274
00:11:09,197 --> 00:11:10,946
And so it's it's it's a it's a

275
00:11:10,946 --> 00:11:12,059
huge huge difference.

276
00:11:14,460 --> 00:11:16,606
The flywheel can take just enough power from

277
00:11:16,606 --> 00:11:18,275
the generator to set its spinning.

278
00:11:18,831 --> 00:11:21,057
When the crane or h needs a boost

279
00:11:21,057 --> 00:11:23,457
of power to start lifting a load it

280
00:11:23,457 --> 00:11:25,128
draws power from the flywheel.

281
00:11:25,924 --> 00:11:28,551
The flywheel slows, but soon picks up speed

282
00:11:28,551 --> 00:11:31,257
again is the generator or low power grid

283
00:11:31,257 --> 00:11:32,371
connection tops it up.

284
00:11:33,182 --> 00:11:35,966
But because the flywheel is storing energy and

285
00:11:35,966 --> 00:11:38,273
is then deliberately... Able to deliver power on

286
00:11:38,273 --> 00:11:39,386
top of the diesel chips.

287
00:11:39,958 --> 00:11:42,658
You can achieve with a small diesel chances,

288
00:11:42,976 --> 00:11:45,359
the performance of a much, much larger diesel

289
00:11:45,359 --> 00:11:47,424
chances. And if you compare the fuel consumption

290
00:11:47,424 --> 00:11:49,425
of the last hd chance versus the small

291
00:11:49,425 --> 00:11:51,253
1 is our plywood system on, then you

292
00:11:51,253 --> 00:11:53,717
have a massive fuel saving. Typically on the

293
00:11:53,717 --> 00:11:56,594
tower crane, we have usually fuel savings in

294
00:11:56,594 --> 00:11:59,378
the region of 55 percent to 60 percent

295
00:11:59,378 --> 00:12:01,526
at order of Magnitude. So it's it's really

296
00:12:01,526 --> 00:12:02,242
quite significant.

297
00:12:02,893 --> 00:12:05,352
And, I mean, on h, it's even even

298
00:12:05,352 --> 00:12:07,335
more. So we have some h where we

299
00:12:07,335 --> 00:12:09,476
where we choose a fuel consumption by 70,

300
00:12:09,714 --> 00:12:10,587
71 percent.

301
00:12:12,278 --> 00:12:14,914
The built environment contributes to well over a

302
00:12:14,914 --> 00:12:18,030
third of carbon emissions and power used during

303
00:12:18,030 --> 00:12:18,404
construction

304
00:12:18,841 --> 00:12:20,826
accounts for a significant proportion of this.

305
00:12:21,541 --> 00:12:24,320
The construction sector ability to move to electric

306
00:12:24,320 --> 00:12:26,941
power has been hindered by peak demands of

307
00:12:26,941 --> 00:12:28,468
equipment like tower cranes.

308
00:12:29,586 --> 00:12:33,098
By reducing these demands, Du flywheel can slash

309
00:12:33,098 --> 00:12:35,732
the size of generators on sight and eliminate

310
00:12:35,732 --> 00:12:37,896
the need for high our grid connections.

311
00:12:38,769 --> 00:12:40,910
They have been well accepted by the industry

312
00:12:40,910 --> 00:12:42,362
demonstrating their widespread

313
00:12:42,814 --> 00:12:43,052
potential.

314
00:12:44,099 --> 00:12:46,561
Since winning the gold champion engineering matters award,

315
00:12:46,958 --> 00:12:48,491
Du has signed a global

316
00:12:48,865 --> 00:12:51,089
distribution deal with Wolf cra, 1 of the

317
00:12:51,089 --> 00:12:52,995
leading manufacturers of Tower cranes.

318
00:12:54,600 --> 00:12:57,779
Du second entry in the awards demonstrated a

319
00:12:57,779 --> 00:13:00,085
different application for flywheel technology.

320
00:13:00,800 --> 00:13:02,788
In Northern Ireland, they are being used not

321
00:13:02,788 --> 00:13:05,353
to smooth power demand, but power supply.

322
00:13:06,789 --> 00:13:08,246
We have been doing this now

323
00:13:08,703 --> 00:13:11,016
working on climate now for, say 16 years.

324
00:13:11,256 --> 00:13:11,894
Right? I mean,

325
00:13:12,851 --> 00:13:15,684
and we still get people phone up with

326
00:13:15,825 --> 00:13:17,184
applications that we have never thought about.

327
00:13:18,705 --> 00:13:19,524
We got

328
00:13:20,225 --> 00:13:23,438
approached by a company called Iso, about problem

329
00:13:23,438 --> 00:13:25,910
that they were having with turbines in in

330
00:13:25,990 --> 00:13:26,628
Northern Ireland.

331
00:13:28,622 --> 00:13:31,573
Buyers understands the possible uses of flywheel wheels

332
00:13:31,573 --> 00:13:32,530
as well as anyone.

333
00:13:33,183 --> 00:13:35,896
But even he didn't see this potential application.

334
00:13:36,215 --> 00:13:40,535
I'm a mechanical engineer, and III

335
00:13:40,535 --> 00:13:42,439
looked at a lot of different applications with

336
00:13:42,439 --> 00:13:45,454
dynamic duty cycles. Right? From formula 1 cast

337
00:13:45,454 --> 00:13:46,192
to ex

338
00:13:46,644 --> 00:13:49,360
to buses driving in city centers Think everybody

339
00:13:49,360 --> 00:13:51,350
can understand that these kind of applications are

340
00:13:51,350 --> 00:13:53,737
dynamic where constantly the powers high end and

341
00:13:53,737 --> 00:13:55,727
low right, that we buses accelerating was slowing

342
00:13:55,727 --> 00:13:58,128
down. If the next incubator loading a truck

343
00:13:58,128 --> 00:14:00,697
gets constantly moving its very vision. But

344
00:14:01,310 --> 00:14:02,822
to be honest, III

345
00:14:02,822 --> 00:14:04,754
drove passed a lot of turbines in my

346
00:14:04,754 --> 00:14:06,434
life, and I never thought that the turbine,

347
00:14:06,595 --> 00:14:08,754
is a dynamic application. Right? Because when you

348
00:14:08,754 --> 00:14:09,794
look at the turbine,

349
00:14:10,514 --> 00:14:11,975
the speed of the blades

350
00:14:12,288 --> 00:14:14,433
seems to be pretty constant most of the

351
00:14:14,433 --> 00:14:17,531
time. And the speed is also relatively constant.

352
00:14:18,484 --> 00:14:21,197
But, of course, power is related to speed

353
00:14:21,197 --> 00:14:23,736
times torque, and the torque on a wind

354
00:14:23,736 --> 00:14:25,798
turbine is created by the wind pressing against

355
00:14:25,798 --> 00:14:27,570
the blade. And, of course, the wind is

356
00:14:27,570 --> 00:14:29,490
not constant on a wind turbine. It's dusting

357
00:14:29,490 --> 00:14:31,169
up and down. And so when you look

358
00:14:31,169 --> 00:14:32,529
at a power output

359
00:14:33,169 --> 00:14:35,498
on a on a wind turbine, and the

360
00:14:35,498 --> 00:14:38,193
power profile is very dynamic. You know, it's

361
00:14:38,193 --> 00:14:40,571
it's, again, more dynamic than a former 1

362
00:14:40,571 --> 00:14:42,807
racing car. Right? And that's maybe not so

363
00:14:42,807 --> 00:14:44,558
obvious in in in in in the first

364
00:14:44,558 --> 00:14:44,797
place.

365
00:14:46,071 --> 00:14:47,663
Aaron D is Ceo of,

366
00:14:48,459 --> 00:14:50,131
the company that made that approach.

367
00:14:50,864 --> 00:14:53,421
It supplies software to the energy sector and

368
00:14:53,421 --> 00:14:56,238
works closely with Ever run an energy management

369
00:14:56,297 --> 00:14:56,617
company.

370
00:14:57,176 --> 00:14:58,315
We provide software

371
00:14:58,788 --> 00:15:00,857
mainly in the in the wind industry for

372
00:15:00,857 --> 00:15:02,210
monitoring of wind turbines.

373
00:15:03,086 --> 00:15:04,916
We also provide a lot of services to

374
00:15:05,553 --> 00:15:07,964
unlimited to kind of a sister company, 2

375
00:15:08,284 --> 00:15:10,125
Liaison, and and they provide the all our

376
00:15:10,125 --> 00:15:12,764
maintenance for, a lot of the wind turbines

377
00:15:13,245 --> 00:15:14,284
in Northern Ireland.

378
00:15:15,578 --> 00:15:18,155
Many of the wind turbines that ever maintains

379
00:15:18,215 --> 00:15:18,854
are aging.

380
00:15:19,573 --> 00:15:21,830
They are still well capable of delivering power

381
00:15:22,064 --> 00:15:24,319
but as more and more renewables come online

382
00:15:24,457 --> 00:15:27,569
it's become necessary to more closely synchronize their

383
00:15:27,569 --> 00:15:28,686
power output to the grid.

384
00:15:29,577 --> 00:15:33,577
The network operator, N or Northern Ireland electricity

385
00:15:33,873 --> 00:15:37,055
had begun to enforce regulations demanding a very

386
00:15:37,055 --> 00:15:39,062
tight power factor for these turbines.

387
00:15:40,178 --> 00:15:43,289
Everyone, we're tasked with making the older turbines

388
00:15:43,289 --> 00:15:43,449
compliant.

389
00:15:44,166 --> 00:15:45,921
A lot of New York turbines could simply

390
00:15:45,921 --> 00:15:47,516
you could just go in and could modify

391
00:15:47,516 --> 00:15:47,995
those turbines.

392
00:15:48,885 --> 00:15:50,895
Change a few settings, and they would be

393
00:15:51,350 --> 00:15:52,622
compliant with the new requirements.

394
00:15:53,655 --> 00:15:56,143
With these older ones, they were never conceived

395
00:15:56,279 --> 00:15:57,472
with the requirements in mind.

396
00:15:58,044 --> 00:15:59,804
So the... You... A lot of you can

397
00:15:59,804 --> 00:16:02,605
even get comm to the equipment. You know,

398
00:16:02,764 --> 00:16:02,924
So,

399
00:16:03,804 --> 00:16:05,324
initially, we had to provide columns to it.

400
00:16:05,485 --> 00:16:07,896
We had to gwen reverse engineer, you know,

401
00:16:08,215 --> 00:16:09,035
all of the protocols,

402
00:16:10,051 --> 00:16:12,287
and then, remotely communicate to those star turbines?

403
00:16:12,766 --> 00:16:15,320
The turbines had been designed in the early

404
00:16:15,320 --> 00:16:18,360
stages of the renewables revolution. They could not

405
00:16:18,360 --> 00:16:20,985
meet the requirements N I headset. 1 of

406
00:16:20,985 --> 00:16:22,758
those requirements was to control

407
00:16:23,149 --> 00:16:27,064
the par factor on these wind turbines. And

408
00:16:27,064 --> 00:16:28,742
there really wasn't a way that we could

409
00:16:28,742 --> 00:16:30,794
do it within the requirements. So

410
00:16:31,393 --> 00:16:32,989
the requirements were that it it would also

411
00:16:32,989 --> 00:16:33,708
be fast acting,

412
00:16:34,506 --> 00:16:37,060
which would mean that, you know, was Anna

413
00:16:37,060 --> 00:16:39,135
e, that the D o sent the command.

414
00:16:39,866 --> 00:16:41,614
That it would have to respond within a

415
00:16:41,614 --> 00:16:43,679
certain amount of time, to that request.

416
00:16:44,633 --> 00:16:47,730
And and that really just using the installed

417
00:16:47,730 --> 00:16:49,081
equipment, that just wasn't possible.

418
00:16:50,211 --> 00:16:53,102
To maintain the stability of the grid, N

419
00:16:53,319 --> 00:16:55,790
sends requests to supply electricity at a very

420
00:16:55,790 --> 00:16:58,516
narrow power factor. This is measured from 0

421
00:16:58,516 --> 00:16:58,915
to 1.

422
00:16:59,712 --> 00:17:01,787
There's a certain load. The equipment is putting

423
00:17:01,787 --> 00:17:02,266
on the grid,

424
00:17:03,782 --> 00:17:04,281
and

425
00:17:04,834 --> 00:17:06,589
was that's how much true part. How much

426
00:17:06,589 --> 00:17:07,648
of it's actually,

427
00:17:08,025 --> 00:17:08,823
generating in par.

428
00:17:09,701 --> 00:17:11,536
But due to the fact that the current

429
00:17:12,269 --> 00:17:14,109
the voltage me maybe O sync in an

430
00:17:14,190 --> 00:17:15,069
Ac current,

431
00:17:16,109 --> 00:17:16,609
that

432
00:17:16,910 --> 00:17:18,349
that you may not be getting all the

433
00:17:18,349 --> 00:17:20,289
par because 1 cons are sort of all

434
00:17:20,349 --> 00:17:20,509
out.

435
00:17:21,802 --> 00:17:22,119
And,

436
00:17:22,754 --> 00:17:24,285
depending on hai far, I think they are

437
00:17:24,419 --> 00:17:26,639
that's the sort of ratio that you're getting

438
00:17:26,639 --> 00:17:29,098
there. So a... You know, for the east

439
00:17:29,098 --> 00:17:31,262
particular turbines, they they had to be within

440
00:17:31,262 --> 00:17:32,320
not 0.95

441
00:17:33,015 --> 00:17:34,051
to not 0.98,

442
00:17:34,608 --> 00:17:36,361
which is, you know, very close to getting

443
00:17:36,361 --> 00:17:37,890
most of par, I'd Out do it.

444
00:17:39,245 --> 00:17:40,542
But, you know, with

445
00:17:41,157 --> 00:17:42,990
induction motors and generators,

446
00:17:43,548 --> 00:17:45,552
generally, they will none a lot lower,

447
00:17:46,268 --> 00:17:48,573
than not, there maybe from 0.6 to, you

448
00:17:48,573 --> 00:17:49,448
know, 0.7.

449
00:17:50,799 --> 00:17:53,355
And you need Dandy to install capacitors,

450
00:17:54,465 --> 00:17:57,003
which rethink the voltage in the current together,

451
00:17:58,192 --> 00:18:00,230
and and bring that more towards

452
00:18:01,226 --> 00:18:02,981
unity, which is 1 par factor.

453
00:18:11,768 --> 00:18:14,078
Capacitors would allow the wind turbines to sync

454
00:18:14,078 --> 00:18:16,070
with the grid, but they could not meet

455
00:18:16,070 --> 00:18:17,742
all of N n requirements.

456
00:18:19,907 --> 00:18:22,209
You could fix this problem with capacitors essentially.

457
00:18:22,605 --> 00:18:24,827
The trouble was, you know, the fast acting

458
00:18:24,827 --> 00:18:25,145
bit of it,

459
00:18:26,097 --> 00:18:26,653
and also,

460
00:18:27,367 --> 00:18:29,133
not only that but it had to be

461
00:18:29,133 --> 00:18:31,290
more precise. So, you know, if if the

462
00:18:31,290 --> 00:18:32,749
the d was requesting,

463
00:18:33,447 --> 00:18:34,326
not 0.96.

464
00:18:35,538 --> 00:18:37,047
Then, you know, you have to hit that

465
00:18:37,047 --> 00:18:38,557
mark. You have to head it pretty accurately.

466
00:18:39,430 --> 00:18:41,337
Capacitors got lots of headaches like friends, you

467
00:18:41,337 --> 00:18:43,481
know, whenever you discharge, you, you know, you

468
00:18:43,481 --> 00:18:45,563
can't bring it back on again, so straight

469
00:18:45,563 --> 00:18:45,803
away.

470
00:18:46,680 --> 00:18:49,073
You know, so there's lots of inherent problems.

471
00:18:49,232 --> 00:18:51,646
You could manage that with more capacitors, but

472
00:18:51,784 --> 00:18:53,778
the solution was never going to be the

473
00:18:53,778 --> 00:18:55,788
most passionate efficient solution. Very early at home.

474
00:18:55,868 --> 00:18:57,466
We decided that that was not the way

475
00:18:57,466 --> 00:19:00,103
to go in regards to managing this problem.

476
00:19:01,701 --> 00:19:03,874
Explored a range of solutions. But none of

477
00:19:03,874 --> 00:19:05,652
them would allow them to meet N nr

478
00:19:05,711 --> 00:19:06,830
requirements efficiently.

479
00:19:08,348 --> 00:19:10,585
The company had already been talking to Du,

480
00:19:10,905 --> 00:19:13,870
then known as punch about power smoothing. They

481
00:19:13,870 --> 00:19:16,580
had pictured using the flywheel to ensure that

482
00:19:16,580 --> 00:19:19,290
the output from the wind turbines remained steady.

483
00:19:20,103 --> 00:19:21,460
Regardless of weather conditions.

484
00:19:22,179 --> 00:19:24,036
But eyes on soon realized

485
00:19:24,414 --> 00:19:26,490
that they could also be used to meet

486
00:19:26,570 --> 00:19:27,070
N

487
00:19:27,448 --> 00:19:28,725
power factor requirements.

488
00:19:29,379 --> 00:19:30,977
The first time we reached out the punch.

489
00:19:31,217 --> 00:19:32,975
It wasn't actually about the par factor I

490
00:19:32,975 --> 00:19:34,413
little... That was part of the conversation.

491
00:19:35,292 --> 00:19:37,825
It was also in relation to smoothing the

492
00:19:38,184 --> 00:19:39,865
par that's actually to distribute it to the

493
00:19:39,865 --> 00:19:40,024
grid.

494
00:19:41,544 --> 00:19:43,865
And really that's where punch were very unique

495
00:19:43,865 --> 00:19:46,160
because they have a flywheel product

496
00:19:46,994 --> 00:19:49,935
that allows you to absorb energy and then

497
00:19:49,935 --> 00:19:51,684
dispatch it very, very quickly.

498
00:19:52,638 --> 00:19:53,592
And and generally,

499
00:19:54,149 --> 00:19:55,634
without any sort of where either

500
00:19:56,630 --> 00:19:57,744
We, approach

501
00:19:58,143 --> 00:19:59,974
punch fly in order to

502
00:20:01,089 --> 00:20:02,066
provide a solution

503
00:20:02,522 --> 00:20:05,003
for the smoothing of it but they also...

504
00:20:05,162 --> 00:20:07,387
The Centimeters equipment would actually then be able

505
00:20:07,387 --> 00:20:09,771
to meet the requirements of the par factor

506
00:20:09,771 --> 00:20:12,871
correction part of it, which was just fantastic.

507
00:20:13,844 --> 00:20:16,001
The team at Du ray worked with eyes

508
00:20:16,001 --> 00:20:18,318
to adapt the flywheel software to allow them

509
00:20:18,318 --> 00:20:20,476
to quickly shape the power factor of the

510
00:20:20,476 --> 00:20:23,596
turbines, in line with N nr requirements. What

511
00:20:23,596 --> 00:20:24,945
we have ended up with it with is

512
00:20:24,945 --> 00:20:27,802
a solution that is there to beat the

513
00:20:27,802 --> 00:20:29,175
grid requirements, but also

514
00:20:29,549 --> 00:20:30,604
can be extended

515
00:20:30,993 --> 00:20:32,269
to install flywheel,

516
00:20:32,747 --> 00:20:34,740
which will then help move the par going

517
00:20:34,740 --> 00:20:36,016
on the onto the grid,

518
00:20:37,052 --> 00:20:39,259
which, you know, sets us up for the

519
00:20:39,378 --> 00:20:42,155
nature because, the the turbine types are are

520
00:20:42,155 --> 00:20:44,774
quite wall old and they don't have the

521
00:20:44,774 --> 00:20:46,598
same control of the active afar.

522
00:20:47,884 --> 00:20:48,282
That's

523
00:20:48,839 --> 00:20:51,069
you know, the Ones do. So having that

524
00:20:51,069 --> 00:20:53,856
ability to, not only plug control ability for

525
00:20:53,856 --> 00:20:56,380
a power factor, but also in regard to

526
00:20:56,499 --> 00:20:57,396
the output

527
00:20:57,929 --> 00:21:00,869
of the, wind car turbines. I mean, that's

528
00:21:00,869 --> 00:21:03,253
that's just gm changing because that puts us

529
00:21:03,253 --> 00:21:04,843
at a level that, you know,

530
00:21:05,494 --> 00:21:08,119
for the output we are equivalent to a

531
00:21:08,119 --> 00:21:11,301
modern day turbine in regard to good compliance

532
00:21:11,301 --> 00:21:12,096
and and quality.

533
00:21:14,899 --> 00:21:17,136
There's nothing simple when it comes to working

534
00:21:17,136 --> 00:21:18,095
with the electric grid,

535
00:21:18,814 --> 00:21:20,572
but taken on those terms,

536
00:21:21,132 --> 00:21:22,730
this was as simple as it gets.

537
00:21:23,463 --> 00:21:25,611
Of the solution is is it easily plug

538
00:21:25,611 --> 00:21:26,327
and play as you get,

539
00:21:27,042 --> 00:21:29,270
when you're dealing you know, with that type

540
00:21:29,270 --> 00:21:30,167
of equipment

541
00:21:30,875 --> 00:21:33,337
it's that's lots of current ability for coming

542
00:21:33,337 --> 00:21:34,870
from a generator

543
00:21:35,403 --> 00:21:37,643
on a wind. So you're looking maybe, you

544
00:21:37,643 --> 00:21:40,503
know, 7 800 amps that we're talking about

545
00:21:40,503 --> 00:21:42,887
there. So, yeah, all the cable sizes are

546
00:21:42,887 --> 00:21:45,509
massive and we're dealing with the significant industrial

547
00:21:45,509 --> 00:21:45,747
equipment.

548
00:21:46,798 --> 00:21:49,828
But after that, it really is this... Matter

549
00:21:49,828 --> 00:21:50,865
of just collecting up,

550
00:21:51,822 --> 00:21:52,801
installing a few,

551
00:21:53,258 --> 00:21:55,571
measurement devices so that we can control it

552
00:21:55,571 --> 00:21:55,651
all.

553
00:21:56,780 --> 00:21:59,326
And everything else is is is self contained

554
00:21:59,326 --> 00:21:59,723
within,

555
00:22:00,360 --> 00:22:01,155
the flavor unit.

556
00:22:03,382 --> 00:22:04,598
Has adopted the technology

557
00:22:05,067 --> 00:22:07,765
across the wind turbines, they and ever support.

558
00:22:09,273 --> 00:22:12,052
So overall, I think we've installed about a

559
00:22:12,052 --> 00:22:14,532
hundred and 40 panels at this point in

560
00:22:14,532 --> 00:22:17,004
time, we're still installing some at the minute.

561
00:22:17,961 --> 00:22:19,397
But at the minute, we're around a hundred

562
00:22:19,397 --> 00:22:20,913
hundred and 40. So it's this is no

563
00:22:20,913 --> 00:22:22,906
significant amount, of wind turbines.

564
00:22:23,960 --> 00:22:24,839
There's only around,

565
00:22:25,559 --> 00:22:27,500
600 wind turbines in

566
00:22:28,279 --> 00:22:30,299
saint wind turbines in Northern islands. So,

567
00:22:30,679 --> 00:22:32,528
you know, a a significant percentage of them.

568
00:22:35,396 --> 00:22:37,627
And the flywheel wheels aren't just allowing these

569
00:22:37,627 --> 00:22:40,269
turbines to meet N nr power factor requirements.

570
00:22:41,145 --> 00:22:44,408
They also smooth the overall output as winds

571
00:22:44,408 --> 00:22:45,920
rise, full and gas.

572
00:22:48,238 --> 00:22:49,667
Well we shouldn't forget is there's 2. There's

573
00:22:49,667 --> 00:22:50,167
2

574
00:22:50,540 --> 00:22:52,287
solutions to this here, So there's r factor

575
00:22:52,287 --> 00:22:55,243
1, which is fast acting power factor, which

576
00:22:55,243 --> 00:22:57,416
isn't really available with any other sort of

577
00:22:57,554 --> 00:22:58,054
technology.

578
00:22:59,306 --> 00:23:02,833
And then there's also the smoothing of the

579
00:23:02,833 --> 00:23:03,392
power output.

580
00:23:05,310 --> 00:23:07,548
With renewables and and renewable generation, that is

581
00:23:07,548 --> 00:23:09,466
1 of the problems that you have with

582
00:23:09,466 --> 00:23:10,765
it is it's very baggy

583
00:23:11,079 --> 00:23:12,775
It's, you know, it's not always

584
00:23:13,153 --> 00:23:14,189
great to have a

585
00:23:14,907 --> 00:23:15,705
Put which is, you know,

586
00:23:17,220 --> 00:23:18,735
double m might 1 minute and and half

587
00:23:18,735 --> 00:23:20,591
of it the next the next second

588
00:23:20,982 --> 00:23:22,415
you have enough equipment that it sort of

589
00:23:22,415 --> 00:23:23,211
averages itself out.

590
00:23:24,165 --> 00:23:24,665
But

591
00:23:25,200 --> 00:23:26,632
if you if you don't have that on

592
00:23:26,632 --> 00:23:28,957
1 particular subs station, you know, you've only

593
00:23:28,957 --> 00:23:30,095
have 3

594
00:23:30,712 --> 00:23:31,690
wind turbines,

595
00:23:32,227 --> 00:23:32,865
connected to that,

596
00:23:34,221 --> 00:23:36,056
substitution. You know, there's there's a lot of

597
00:23:36,056 --> 00:23:37,810
problems with the up and down of the

598
00:23:37,810 --> 00:23:39,258
par. That you get there, the, you know,

599
00:23:39,417 --> 00:23:41,086
so having a device like this, which can

600
00:23:41,086 --> 00:23:43,870
smooth out that generation, it just makes it

601
00:23:43,870 --> 00:23:45,063
the par more usable.

602
00:23:46,096 --> 00:23:47,948
And that problem exists

603
00:23:48,339 --> 00:23:50,177
direct towards where there's renewable energy.

604
00:23:53,692 --> 00:23:56,203
The flywheel is 1 of our most basic

605
00:23:56,416 --> 00:23:56,892
technologies.

606
00:23:57,684 --> 00:23:59,903
Pot have use them for hundreds if not

607
00:23:59,903 --> 00:24:02,200
thousands of years the smoother spin of their

608
00:24:02,200 --> 00:24:02,517
wheels.

609
00:24:03,009 --> 00:24:05,007
But today, they're playing a new role in

610
00:24:05,007 --> 00:24:08,283
the energy transition. They are slashing power demands

611
00:24:08,283 --> 00:24:11,055
on construction sites by as much as 90

612
00:24:11,253 --> 00:24:14,114
ascent by delivering peak output from a trickle

613
00:24:14,114 --> 00:24:14,670
of supply.

614
00:24:15,465 --> 00:24:17,769
And they're making older wind turbines fit for

615
00:24:17,769 --> 00:24:21,228
the future. While smoothing out their output. Du

616
00:24:21,285 --> 00:24:24,468
is putting an entirely new spin on an

617
00:24:24,468 --> 00:24:25,207
ancient technology.

618
00:24:40,184 --> 00:24:41,882
Entries for the 20 25

619
00:24:42,022 --> 00:24:44,595
engineering matters awards are now open. You can

620
00:24:44,595 --> 00:24:46,755
find all the details on how to enter

621
00:24:46,755 --> 00:24:50,515
at engineering matters dot re dot media slash

622
00:24:50,515 --> 00:24:50,835
awards.

623
00:25:01,651 --> 00:25:03,716
Engineering matters is a production of Re media.

624
00:25:04,193 --> 00:25:06,655
This episode was written and produced by Will

625
00:25:06,814 --> 00:25:09,593
North. Your hosts were me, Johnny Dow and

626
00:25:09,673 --> 00:25:10,149
R Owen.

627
00:25:11,039 --> 00:25:12,871
Sound engineering by Ross Mc mcpherson,

628
00:25:13,349 --> 00:25:16,478
siri supervision by John Young, and the highly

629
00:25:16,615 --> 00:25:19,404
engineered mass that conserve our momentum is Rory

630
00:25:19,563 --> 00:25:19,802
Harris.

631
00:25:20,853 --> 00:25:23,001
Thank you for listening. You can find engineering

632
00:25:23,001 --> 00:25:25,548
matters on all podcast apps on our website,

633
00:25:26,026 --> 00:25:28,197
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634
00:25:28,508 --> 00:25:29,303
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